The cutting process for denim jeans is a critical first step, focused on achieving precision and efficiency.1 Large quantities of denim fabric, often hundreds of layers thick, are first spread out smoothly on a cutting table. Advanced technology using, precisely executes the pattern pieces for various sizes.2 This ensures every piece- from the main leg panels to pockets and waistbands-is cut uniformly, minimizing material waste and guaranteeing that the individual components will fit together perfectly during the subsequent sewing stage.
With precision garment cutting technology, our facility has a daily production capacity of 4,000 garments
The sewing unit is powered by four advanced stitching lines featuring modern machinery. With a workforce of over 200 employees, we are committed to equal opportunity for both male and female staff. Our favorable working environment and optimized management systems drive high efficiency and job satisfaction, achieving a daily output of about 2,000 garments.
Our sewing facility utilizes four advanced stitching lines, equipped with modern, specialized machinery from brands like Juki and Singer, ensuring strong, precise seams on every garment.
The denim washing process is the specialized stage where the raw fabric is transformed into its final look and feel. This involves subjecting the garments to precise treatments such as enzyme washing for softness and fading, and often stone washing with pumice for a vintage, worn look. Further chemical treatments like bleaching or tinting are used to achieve specific light colors or unique hues. The process concludes with a softening rinse, ensuring the denim has the desired hand- feel and appearance before moving to the final drying and finishing steps.
Our sewing facility utilizes four advanced stitching lines, equipped with modern, specialized machinery from brands like Juki and Singer, ensuring strong, precise seams on every garment.
The finishing process transforms constructed denim into the final, consumer ready product. This critical stage involves specialized treatments such as industrial washing, chemical application, and mechanical distressing (like sanding or whiskering) to achieve specific fades, textures, and the desired soft hand-feel. Once the aesthetic look is achieved, garments undergo rigorous final quality checks, including pressing, tagging, and meticulous final presentation before being packaged for shipment.
Our final stage of production ensures every denim garment is retail-ready through meticulous finishing.
The packaging process is the final layer of quality assurance, ensuring the finished denim garments are perfectly protected and presented for market. After the finishing stage, each item undergoes a final inspection, is meticulously pressed and folded, and then fitted with the necessary branding elements, including hang tags, price tickets, and size labels. Garments are individually or batch- packed into protective materials and then placed into shipping cartons, following the client's specific requirements, ensuring they arrive at the destination in pristine, retail-ready condition.
Garments are carefully pressed, tagged, and packaged according to client specifications, ensuring they are protected and presented with professional excellence for immediate market distribution
Full-service manufacturing from concept to finished product. We handle everything from pattern development to final packaging.
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